Model NO.: WJ-150-1600-II
Automatic
Production Line: Assembly
Automation: Automation
Rhythm: Flow Production Line
Max. Working Width: 1600mm: 1600mm
Economic Speed: 100-120m/Min(5 Ply), 110-130 M/Min(3 Ply)
Electricity: 380V, 50Hz, Three-Phase, or Four Phase
Equipment Cover: 70*10m*5m
Trademark: QS
Origin: China
Transmission Type: Conveying Bridge
Certification: CE
Flexible Production: Concurrent Engineering
Production Scope: Product Line
Design Speed: 150m/Min
Flute Profiles: a, C, B, E or According to Client′s Requirements
Power: 220kw, Actual Power:150kw.(Full Speed)
Category:
Corrugated Cardboard Production line Specification: WJ-150-1600-1
HS Code: 84418090
WJ150-1600-II 5 Layers
Corrugated Cardboard Production Line 
Equipment Configuration List
| No. | Machine Name | Qty (Set) | Remarks |
| 1 | ZJ-F-1600 Hydraulic shaftless Mill Roll Stand | 5 | Increase within the splint paper, manual butterfly disc brake, hydraulic lift, left and right translation, centering in the middle. |
| 2 | Paper Trolley | 10 | Guide rail length 6000mm,medium plate welding |
| 3 | RG-1-900 Face paper preheating cylinder | 2 | ¢900mm, electric adjust wrapping angle within the scope of 360°including the pressure vessel certificate |
| 4 | RG-1-900 Core paper preheating cylinder | 2 | ¢900mm, electric adjust wrapping angle within the scope of 360°including the pressure vessel certificate |
| 5 | SF-280B Absorption type Single Facer | 2 | ¢280mm, Material: 48 CrMo alloy steel Adopt independent gearbox, universal joint drive structure. Digital display electric adjustment of coating. |
| 6 | RG-3-900 Triplex pre-heater | 1 | ¢900mm, electric adjust wrapping angle within the scope of 360°including the pressure vessel certificate |
| 7 | GM-C Twice gluer | 1 | Glue spreader ¢215 mm diameter, carved 25 line pit type cobwebbing. Each layer is driven by independent conversion frequency motor. |
| 8 | ZDF Heavy Bridge conveyor | 1 | Adopt independent frequency conversion motor drive, paper adsorption type tensioning device. |
| 9 | SM-S Double facer | 1 | Drying unit: 520mmx16 hot boards. 7 meters long cooling and molding unit. Pressing roller is with power-driven lifting devices which adopt the intensive heavy duty pressure roller. |
| 10 | Main Transmission System | 1 |
| 11 | NC-1600 Electronic thin blade and creasing machine | 1 | Alloy blade, five knife eight line, electric correction, pneumatic tool setting |
| 12 | NC-120 Computer spiral knife cut machine | 1 | Full AC servo control spiral blade structure, touch screen display, adopts full AC servo motor drive. |
| 13 | DM-ZJ Vertical Stacking machine | 1 | Three section conversion frequency transmission, vertical stacking eduction, imported high strength belt output, the transmission rack as the standard configuration at the side of paper coming out. |
| 14 | QU Air Source System | 1 | A set of 1cubic gasholder, self prepared air pump |
| 15 | ZJZ Glue making system | 1 | Pipe prepared by clients. Gluing making system unit with carrier vessel, tank, storage tank, and send glue pump, the back glue pump. |
| 16 | ZQ Steam System | 1 | Boiler and pipe provided by buyers |
| 17 | DQ Electric system | 1 | Electrical control system: the main speed regulating part adopts frequency conversion motor, frequency conversion control system. Simple and convenient operating interface, speed display control cabinet has a function of each unit speed, unit calls, and sudden stop. The main relays adopt CHINT or DELIXI brand-name products. |
Main Technical Parameters and Requirements
Model: WJ-150-1600 5 layer Corrugated Cardboard Production Line
1. Max. working width: 1600mm
2. Design speed:150m/min
3. Economic speed: 100-120m/min(5 ply), 110-130 m/min(3 ply)
Note: the testing paper for the speed of production line should meet following requirements: (The temperature of equipment surface should be over 172ºC)
Base paper level should be over Grade B Content water of base paper around: 11%±2%
Surface paper: 100-250g/m2 Core Paper: 100--250g/m2
Corrugated paper: 100-200g/m2
4. Flute profiles: A, C, B, E or according to client's requirements
5. Electricity: 380V, 50Hz, three-phase, or four phase
6. Steam demands:
Steam consumption: 2500-3000Kg /Hr Max Pressure: 1.2Mpa.
Ordinary Pressure: 0.8-1.1Mpa
7. Total Power: 220KW, Actual Power:150KW.(full speed)
8. Equipment cover: 70m×10m×5m (specific length will be based on foundation figure)
9. Direction of paper output: According to the plant.
10. Equipment application: use Grade A. B. C raw paper or imported paper
Equipment prepared by buyer
1. Steam heating system: it is recommended that with a steam boiler of 4000 kg/Hr,and a 1.5 MPa steam pipeline.
2. Air compressor, air duct, glue liquid pipelines
3. Power supply, wire to operation counters and line pipe
4. Water source,water pipe, bucket.
5. Foundation engineering for water, electricity, gas installation for
6. Testing base paper, corn starch, Industrial use caustic soda, borax.
7. Engine oil, lubricating oil, hydraulic oil and grease for equipment using.
8. The food, accommodation for installation and debugging personnel. And cooperate with technicians to finish the installation.
ZJ-Y Fully hydraulic shaftless mill roll stand
Structure features
Symmetrical structure can install two bundle of paper tube at the same time, also a non-stop change paper assignments.
Adopts full hydraulic pressure drive to complete the base paper clamping, loosen, moving on and around translational motion, raw paper lifting adopts hydraulic drive.
Brake adjustment adopts ventilation butterfly disc steam brake system.
Equipped with two-stage inflatable clamp paper automatically, clip paper is 3\4 inch double type.
Technical parameters:
1. Action mode of mill roll stand: full hydraulic action
2. Paper range: Max: 1600 mm Min: 800 mm
3. Paper diameter: Max: ¢1500 mm Min: ¢350 mm
4. Max weight of single part:Max:2500kg
5. Spindle diameter: ¢215mm
6. Air Pressure ( Mpa) : 0.4---0.8Mpa
7. Work Power: Voltage: 380V, Frequency:50Hz
The parameter of hydraulic system:
1. Pressure(Mpa):16---18Mpa
2. Work range of hydraulic cylinder(rise and fall): ¢1500×350mm
3. Work range of hydraulic cylinder(clamp/side away): ¢350×800mm
4. The power of hydraulic power unit: 3KW; Short time (S2) working mode
Nominal voltage and Frequency 380V 50Hz
4. Working Voltage of electromagnetic valve for hydraulic pressure station: 220V, 50 Hz.
Trolley, railing and track
Structure features
Push roll paper in place.
Orbital buried whole, the frame is 14# channel steel and cold drawn round steel welding ¢20 mm, length is 4500 mm.
Each stand equipped with 2 trolley and feed paper from two sides at the same time.
SF-280B Absorb single facer
Structure features
Adopt absorb type structure plus high pressure powerful fan, air sucking with noise reduction device. Air source and electric appliance control concentrated in one operate cabinet, distance from the host is not less than 1.5 meters, operating side mask all sealing structure.
Stand and wallboard structure of cast iron, the wall thickness is 120 mm. Adopt independent gearbox, universal joint drive structure.
Main corrugated roller diameter:280mm, upper corrugated roller adopt 48#steel, processed by medium frequency hardening and burnished laser hardening then plated hard chrome, surface hardness above HRC 45 degrees. Key parts tile roller, pressure roller bearing adopts Japan NSK high temperature bearing production.
Pressure roller diameter ¢284 mm, surface grinding and chrome plated treatment; Move up and down cylinder control, material is medium carbon steel 45, quenched and tempered treatment (with the buffer device).
Board structure is used for gluing wallboard, pneumatic control to glue back glue, glue spreader diameter ¢215 mm surface after polishing line after pit type checker processing hard chromium plating processing, scraping the rubber roller surface after grinding hard chromium plating processing.
Glue can be moved, replacing glue roller quickly and convenient. Electrical adjustment electric insulation glue, and glue quantity digital display.
Corrugated roller, pressure roller raw materials provided by the Zhongyuan Special steel, corrugated roller unilateral 0.15 mm high, pressure roller unilateral 0.075 mm high. Adding limited device.
Press cylinder with a ¢160 mm cylinder
Preheat roll using seamless steel tube for ¢325 mm, all connected with metal hose.
Technical Parameters:
1. Paper Width: 1600mm
2. Operation Direction: left or right(assured by plant)
3. Design speed: 150m/min
4. Temperature range:160-200ºC
5. Gas: 0.4-0.9Mpa
6. Steam Pressure: 0.6-1.1Mpa
7. Type of Flute(UV or UVV)
RG-1-900 Face paper (Core Paper) preheating cylinder
Structure features
Preheat roll in line with the national standard category pressure vessel, with pressure vessel certificate and inspection certificate.
After precision grinding, fine grinding and hard chromium plating processing, It has a small surface friction , it's durable.
Electric adjustment Angle, Angle can be adjusted within the range of 360 ° rotating paper heated area.
It adopts two-stage reducer adjustment angle, it has self-locking function.
ZDF Heavy Conveyor Bridge
Structure features
This part can be connected with the main frame adopts channel steel, angle steel, etc.
Two sides have security fence, ladder, high strength zig-zag pedal, ensure security of workers and operate convenience.
Independent variable frequency motor hoisting mechanism, PVC conveyor belt, stable single tile board set rules
All the roller surface are grinding hard chromium plating processing.
Vacuum absorb tension control, tube 5 inches, plus adjustment valve, blowing rate adjustable
Motor-driven deviation rectifies device one set, rectifying baffle with double guide column positioning, screw driver, positioning rapid accurate, stable walking.
Auxiliary bridge with high strength composite plate, smooth and durable, small friction, low drag cardboard conveying.
Technical Parameters:
1. Paper Width: 1600mm
2. Operation Direction: left or right(assured by plant)
3. Max height: 4700m.
4. Working speed: 150m/min
RG-3-900 Triplex pre-heater
Structure features
Preheat roll in line with the national standard category pressure vessel, with pressure vessel certificate and inspection certificate.
After precision grinding, fine grinding and hard chromium plating processing, It has a small surface friction , it's durable.
Electric adjustment Angle, Angle can be adjusted within the range of 360 ° rotating paper heated area.
It adopts two-stage reducer adjustment angle, it has self-locking function.
Preheating roll adopts the butterfly head design, using steam heating.
Technical Parameters:
1. Paper Width: 1600mm
2. Preheating roll diameter : ¢900mm. Angle adjusting range : 360°
Angle shaft diameter: ¢110mm×2.
3. Steam Temperature: 150-200ºC Steam Pressure: 0.8-1.3Mpa
4. Working Power Supply: 380V 50Hz
5. Power: 250 W Short -term (S2) working form
GM-C Heavy Twice gluer
Structure features
Gluing Roller surface is with treatment of hardening and tempering and then inner core processing. The precise grinding of dynamic balance on the surface is also curved 25 lines of concave type cobwebbing. It can ensure the uniform and less glue.
Glue roller rotation is controlled by frequency conversion motor and inverter, the inverter control to ensure that the glue roller speed synchronization with double-sided machine, can operate independently.
To supply the glue recycle automatically can control the amount of glue effectively. In this case, it can avoid the glue sediment to ensure the good glue and save the glue.
The surfaces of all roller and shafts are treated by hard chrome plating after grinding.
Up and down two layers adopt independent variable frequency motor drive.
Idler Wheel Type encoder can measure the speed signal of double facer to make sure they can be synchronous running.
The appliance designs and processing technologies follow the national standards to ensure the low failure rate and easy to maintain.
Technical Parameters:
1. Paper Width: 1600mm
2. Operation Direction: left or right(assured by plant)
3. Design speed: 150m/min
4. Temperature range:150-200ºC
5. Steam Pressure: 1.12-1.3Mpa
6. Pneumatics: 0.4-0.9Mpa
SM-S Double Facer
Structure features
The heating plate milling processing on the surface, width of hot plate is 520 mm, total 16 pieces of heating plate, the length of cooling stereotypes minister is 7 meters.
Hot plate with intensive gravity roller structure
Pressure Roller lifting adopts electrical lifting structure
Deviation adjustment adopts automatic sides around on the upper conveyor belt, upper conveyor belt tensioning system are 2 sets, one is manual type (fine),another is pneumatic adjustment (fast).
The piping is divided into seven segments of thermal conductivity controlling temperature.
Upper cotton belt adopts double cylinder S cotton belt tensioning device.
Down cotton belt adopts S shape manual correction and tension structure which is simple and practical. With one set of fine adjustment down belt
Driven roller surface is covered the abrasive assistance rubber which shows the Y-shape with crowning to make sure the paperboard conveying out stably.
Electrical components adopt international famous brand, devices work stable and reliable operation.
Main drive motor for frequency control of motor speed, torque at low speed, wide speed range, reliable use, simple maintenance.
The inner part of hot plate is diaphragm isolation structure, making the steam flow in an s-shaped form, steam and water separation function obviously, improving the utilization of steam.
The main framework adopts the high strength international sectional material. With firm structure, nice appearance, it is suitable for working under high speed.
Technical Parameters:
1. Paper Width: 1600mm
2. Operation Direction: left or right(assured by plant)
3. Design speed: 150m/min
4. Temperature demand:160-200ºC
5. Steam Pressure: 0.8-1.3Mpa
6. Pneumatics: 0.6-0.9Mpa. Heating plate quantity: 16
7. Hydraulic system pressure: 6---8Mpa
1600 Electronic thin blade Slitter and creasing machine
Technical Parameters:
1. Creasing speed: 150m/min
2: Max slitting size: 1600mm
3. Max pressing thickness: 11mm
4. The axial displacement: ±65mm
5. Cutting, creasing wheel:4 blades,6 lines
6. Outer dimension: 3200×1200×2100mm
7. Total power: 7.55KW
8. Weight: 1600kg
9. Diameter of thin blade: φ200mm
10. Thickness of thin blade: ≤1.3mm
11. Min. slitting width: 140 mm
12. Min. slitting width: 35mm
NC-120 Computer spiral knife
Cutting Machine Technical Parameters:
1. Max working width: 1600mm
2. Operation direction: left or right (according to the plant)
3. Max mechanical speed: 150m/min
4. Configuration: Computer spiral knife crosscutting
5. Min slitting length: 500 mm
6. Max slitting length: 9999mm
6. Slitting Precision: ±1mm(uniform velocity), ±2mm(non-uniform velocity).
Roller Diameters:
1.Upper and down transverse cutter shaft center distance: ¢216mm; The cutter shaft is with dynamic balance treatment.
2. Front and down conveying roller: ¢156mm; With dynamic balance treatment.
3. Back and down conveying roller: ¢156mm' With dynamic balance treatment.
4. Front and upper pressing roller: ¢70mm
5. Back and upper pressing roller: ¢70mm
Note: The surface of all roller and shaft are processed by hardening and tempering after grinding except the upper and below knife shafts.
DMC-120 Vertical Stacker
Technical Parameters:
1. Max working width: 1600mm
2. Operation Direction: left or right(assured by plant)
3. Max working speed: 150m/mim
4. Max stacking height: 250mm
5. Max. Stacking length: 3500mm
6. Dimensions: L13m*W2.5m*H2.2m
ZJZ Glue making system
Technical Parameters:
1. Horizontal Glue Stirring Machine for main Glue: 1 Unit
2. Carrier glue stirring machine: 1 Unit
3. Storage glue stirring machine: 1 Unit
4. Glue supplying bucket for twice gluer: 1 Unit
5. The glue returned bucket for twice gluer: 1 Unit
6. Glue supplying bucket for single facer: 2 Units
7. The glue returned bucket for single facer: 2 Units
8. Glue conveying pump: 4 Units
Glue Bucket Diameters and Parameters:
1. Horizontal Main Glue Stirring Machine: 1250*1000*900mm
2. Carrier glue stirring machine diameter: ¢800mm×900mm
3. Glue supplying bucket of twice gluer: ¢800mm×1000mm
4. Glue supplying bucket of single facer: ¢800mm×1000mm
5. Glue storage bucket diameter: ¢1200mm×1200mm
Drive Motor and Appliance Specifications:
1. Horizontal Main Glue Stirring Machine: 3KW 380V 50Hz
2. Carrier glue stirring machine: 2.2KW (Normal 3 phase). 380V 50Hz
3. Glue conveying pump motor: 2.2KW (Normal 3 phase). 380V 50Hz
4. Glue storage bucket motor: 1.5KW (Normal 3 phase). 380V 50Hz
ZQ Steam System
Features
Transferring heat energy for various heat equipment in production line, maintain the stability of operating temperature.
Each unit is designed to be independent small unit steam supplying system with section temperature control to save energy and easy to adjust.
By adjusting the steam pressure to control the working temperature, and is equipped with pressure monitoring dial.
Hydrophobic units in each group have emptying bypass, it cools rapidly when stops production.
Floating ball drain valve, 1/2 metal hose and the ball valve connect the bypass, plunger valve.
The metal hose flexibly connects the pipe system and rotating heating unit to extend the lifetime of the rotating joint.
All steam tubes adopt the seamless steel tube to ensure the safety under the normal pressure.
Technical Parameters:
1. Steam consumption: 2.5-3T/h
2. Equipped boiler: 4t/h. Equipped boiler pressure: 1.25Mpa
3. Steam Pressure:1.25Mpa The temperature of pipeline: 170-200ºC
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